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PALBON-SuitesComplete ERP Solution

Industry

Manufacturing that plans, builds and costs on one record

PALBONSphere keeps the bill of materials, the work order, the stock and the books on one record. Planning sees what is short before the floor does, and every finished order carries its real cost.

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Today

The challenge

Production plans, stock counts and costs often live in separate spreadsheets, so nobody is sure what can be promised to a customer, what is short on the floor, or what an order really cost to make.

With PALBON Suites

One connected flow

PALBONSphere keeps the bill of materials, the work order, the stock and the books on one record. Planning sees what is short before the floor does, and every finished order carries its real cost.

Step by step

How the work moves

Each step happens in the product made for it, on the same record as the step before.

  1. 1

    Plan

    Sales orders and forecasts become a production plan with material needs.

    PALBONSphere
  2. 2

    Buy

    Shortages raise material requests and purchase orders for the right quantities.

    PALBONSphere
  3. 3

    Build

    Work orders and job cards track every operation, workstation and operator.

    PALBONSphere
  4. 4

    Staff

    Shifts, attendance and overtime for the floor feed payroll directly.

    PALBONPeople
  5. 5

    Measure

    Output, scrap, stock value and margin per item, from live data.

    PALBONInsights

Capabilities

What it gives you

Multi-level bills of materials

Sub-assemblies, operations, routings and alternative items, with costs rolled up.

Work orders and job cards

Each operation timed at its workstation, with material transferred and consumed.

Stock across warehouses

Batches, serial numbers and valuation kept in step with the accounts.

Real production cost

Material, labour and overheads on every finished order, not an estimate.

Capacity planning

See when each workstation is free before you promise a date.

Quality checks

Inspections on receipt and output, with the results kept on the record.

Products

The products behind it

Complete on their own, connected here.

Core operations PALBONSphere Operations & Supply Chain Run finance, stock and production from one ledger
  • Accounting, buying, selling and stock in one flow
  • Manufacturing with bills of materials and work orders
  • Projects, assets and multi-company books
Explore PALBONSphere People PALBONPeople Human Capital & HR From the first interview to the final payslip
  • Recruitment, onboarding and employee records
  • Leave, attendance, shifts and rosters
  • Payroll and expense claims posted to the books
Explore PALBONPeople Intelligence PALBONInsights Business Intelligence Ask a question of your data and see the answer
  • Visual query builder, with SQL when you need it
  • Charts and shareable dashboards
  • Connects to more than one data source
Explore PALBONInsights Customers PALBONSupport Client Service & Care Every customer question answered, on time
  • Ticketing with an agent desk and customer portal
  • Service-level policies and assignment rules
  • Knowledge base and saved replies
Explore PALBONSupport

FAQ

Questions about this solution

Can we run make-to-order and make-to-stock together?

Yes. A production plan can take sales orders and stock levels at the same time, and each work order keeps its own source.

How is the cost of a finished item worked out?

From the materials actually consumed, the time booked on job cards and the overheads of each workstation, posted to the books when the order completes.

Does it work for more than one factory?

Yes. Each plant can be a company or a warehouse group, and stock can move between them with transfers that keep the valuation.

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See Manufacturing on your own data

Tell us how you work today. We will walk you through this solution with examples from your own processes.

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